FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Front Wheel Bearing, Pressing Out and In (Wheel Bearing Housing Installed)


Front wheel bearing, pressing out and in (wheel bearing housing installed)
Special tools and equipment





^ VAG1383 A engine/transmission jack with universal transmission holderVAG1359/2





^ VAG 1389 AM foot pump with high pressure hose
If available in shop, VAG 1389/1 hand pump can also be modified for use as a foot pump.
To do this use conversion kit VAG1 389/3.

Special tools and equipment





^ VAG1459 B hydraulic removal/installation tool for wheel bearing
^ Hollow piston cylinder HKZ-15 with hydraulic pressure unit E-0204-T
^ Tie bolts E-0-217+218
^ Special nut E-8-214
^ Pressure piece E-5
^ Pressure piece E-14-1





^ VAG1459 B/2 supplementary kit
^ Kukko 17/2 separator
^ Bell E-40
^ Pressure piece E-43
^ Pressure sleeve E-44-1
^ Pressure piece E-45

^ Loosen hex bolt for drive axle when vehicle is standing on its wheels (risk of accident).
^ Remove wheel and raise vehicle.
^ Pull cable of ABS wheel speed sensor out of bracket on brake caliper.
^ Pull ABS wheel speed sensor out of wheel bearing housing.
^ Remove adapter with brake caliper and hang on body with tie wire.
^ Remove brake disc and backing plate.





^ Remove nut -1- and hex bolt, and lift out both links -2-.
Slits in wheel bearing housing may not be widened with a chisel or similar tool!
^ Unscrew hex bolt for drive axle.
^ Swing out wheel bearing housing.
^ Take drive axle out of wheel bearing housing and be up.

Note: Place VAG13831A transmission lifter underneath (danger of accident if parts fall off when ejecting wheel hub and wheel bearing).

Pulling out wheel hub





^ Place separator -l- between wheel bearing housing and wheel hub, and pretension.
Installation position: straight surfaces of blades point toward wheel hub.
^ Attach bell -2-, hollow piston cylinder -3- with tie bolt and special nut -4-.
^ Pull out wheel hub while holding device securely.
1. 17/2 Kukko separating tool
2. Bell E-40
3. Hollow piston cylinder H KZ-1 5
4. Special nut E-8-214 and be bolt
5. High pressure hose with quick-release

Pulling out wheel bearing





^ Attach pressure piece -1- with collar to bearing, pressure sleeve -2with four stepped inside diameters to wheel bearing housing, hollow piston cylinder -3- with tie bolt, and special nut -4-.
^ Pull out wheel bearing by actuating pump.
1. Pressure piece E-5
2. Pressure sleeve E-44-1
3. Hollow piston cylinder H KZ-1 5
4. Special nut E-8-214 and tie bolt

Pull bearing inner race off hub





^ Attach separator -1- behind bearing inner ring -2-.
Installation position: Beveled part of blades faces bearing inner ring.
^ Put on bell -3- and hollow piston cylinder -4- with tie bolt, screw on with special nut -5-, and pull off bearing inner ring.
1. 17/2 Kukko separating tool
2. Bearing inner ring
3. Bell E-40
4. Hollow piston cylinder H KZ-1 5
5. Special nut E-8-214 and be bolt

Pressing in wheel bearing
Installation position: Large inside diameter of wheel bearing faces out.





^ Put wheel bearing -1-, pressure piece -2- (put collar into bearing), and hollow piston cylinder -3- with tie bolt on wheel bearing housing.
^ Attach pressure piece -4- with angles toward wheel bearing housing and special nut -5- from inside.
^ Press in wheel bearing by actuating pump.
1. Wheel bearing (note different versions: 75 mm diameter and 82 mm diameter)
2. Pressure piece E-45 for wheel bearing with 75 mm diameter or pressure piece E-14-1 for wheel bearing with 82 mm diameter
3. Hollow piston cylinder H KZ-1 5
4. Pressure piece E-43
5. Special nut E-8-214 and be bolt

Pressing in wheel hub





^ Put wheel hub -1- and hollow piston cylinder -2- with be bolt onto wheel bearing.
^ Attach pressure piece -3- with collar to special nut -4- from inside.
^ Press in wheel hub by actuating pump.
1. wheel hub
2. Hollow piston cylinder H KZ-1 5
3. Pressure piece E-5
4. Special nut E-8-214 and be bolt
Rest of installation is the reverse of removal.