Front Brake Caliper (HP-2), Servicing

Front brake caliper, servicing

Note:
^ Always install complete repair kit.
^ After replacing brake pads and before moving vehicle, depress brake pedal several times firmly to properly seat brake pads in their normal operating position.
^ When siphoning brake fluid, always use a bleeder bottle that is used exclusively for brake fluid. Brake fluid is poisonous. NEVER siphon brake fluid with your mouth!
^ Brake line tightening torque: 15 Nm.





1. Brake disc
^ Both sets of brake pads on front axle must always be replaced together
^ Check for sufficient wear limit
^ Remove brake caliper before removing
2. Brake caliper
^ If repair work is necessary, do not hang by brake hose. Secure to vehicle using wire
^ Aside from "Replacing brake pads" and "Front brake caliper, servicing" no other repairs may be performed to brake caliper
3. Line retainer for wear indicator
^ Insert line for brake pad wear indicator in line retainer
4. Ribbed washer
5. Ribbed bolt, 190 Nm
^ Clean ribs if re-using
6. Tensioning spring
^ Slide to side
^ Not removable
7. Retaining spring
8. Harness connector
^ Only on vehicles with wear indicator
9. Brake hose
^ Do not disconnect when removing brake pads
10. Hex bolt, 25 Nm
11. Bracket
^ Bolt to brake caliper housing
^ Insert harness connector for brake pad wear indicator
12. Brake line, 15 Nm
13. Brake pads
^ Both sets of brake pads on front axle must always be replaced together
^ Different on left and right sides
^ With wear indicator
- Once wear limit is reached (limit: 3 mm), warning light in instrument cluster comes on.
^ Remove adhesive foil from backing plates on outer brake pads before installing