Vehicle With All Wheel Drive

Sender For Fuel Gauge -G-, Removing And Installing

Special tools and equipment







- Wrench for fuel tank sender unit 3087
- To remove the fuel delivery unit, the fuel tank must not be more than 1/4 full. Empty fuel tank if necessary.


WARNING: Observe safety precautions when disconnecting the battery.


- With ignition switched off disconnect battery ground strap.
- Open fuel filler cap briefly, then close it again.
- Remove rear seat bench.







- Detach cover for flange -arrows- (right side).







- Carefully disengage and remove electrical harness connector -1- (right side of vehicle).
- Disconnect electrical harness connector -2- and set it aside.


WARNING: The fuel system is under pressure. Before opening the system, place a cloth around the connection. Then release pressure by carefully loosening the connection.







- Disconnect supply pipe -1- from locking flange (right side of vehicle).
- Disconnect breather pipe -2- (press release button).


CAUTION: The locking flange must only be opened with the fuel tank not more than 1/4 full. Otherwise a great amount of fuel flows out.







- Remove locking ring using wrench for fuel tank sender unit 3087.
- Remove flange and seal out of opening in fuel tank.







- Disconnect connector -arrow- for fuel gauge sender on inside of flange.







- Press retaining tab, and at the same time pull the sender out of baffle housing guide -arrows-.


NOTE: The baffle housing is shown without the fuel tank for a clearer illustration.


Installing
Install in reverse sequence; note the following points:







- Insert fuel gauge sender I into guide on baffle housing and press down until it clicks into place -arrow-.
- Reinstall flange (right side); observe notes on procedure for connecting battery.