FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Girling Caliper

Girling caliper










Fig. 1 Piston, removing
- blow out with compressed air

CAUTION: Place wooden block in cylinder housing to prevent damage to piston. Use only enough air pressure to force piston out. Piston may release suddenly






Fig. 2 Piston seal, removing
- pry out carefully without damaging piston bore

Note: If either piston or bore in brake caliper are corroded, pitted or scored, affected part must be replaced.






Fig. 3 Piston, installing
- slide dust cap on piston






Fig. 4 Piston, installing
- lubricate piston and cylinder bore lightly with brake cylinder paste
- install piston and insert inner lip of dust cap into groove in brake cylinder






Fig. 5 Piston, installing
- open bleeder screw
- press piston in as far as it will go


CAUTION: Outer lip of dust cap must slip into groove in piston