Fuel Shut-off Solenoid: Testing and Inspection
Deceleration fuel shut-off, checking (Vehicles with manual trans. only)Test conditions
^ Engine coolant temp. minimum 50°C (125°F)
Work sequence
- Start engine and raise engine speed to above 2000 rpm
- Quickly close throttle
^ Air intake boot must visibly contract
If boot DOES NOT contract
- Unplug connector (arrow) from deceleration fuel shut-off valve
- Connect voltmeter across terminals 1 and 2 of open connector
- Raise engine speed to above 2000 rpm
- Quickly close throttle12V
^ Specification: approx.
If voltage reading OK with vacuum hose attached to shut-off valve
- Replace shut-off valve
If voltage reading NOT OK
- Check idle switch
If idle switch OK
- Again raise engine speed above 2000 rpm
^ Specification: approx. 12V
If voltage reading NOT OK
- Check for open circuit in wiring according to current flow diagram
If wiring OK
- Refer to deceleration fuel shut-off signal to control unit
Checking Signal To Control Unit
Test conditions
^ Deceleration fuel shut-off OK
Work sequence
- Connect tester VW 1367 according to manufacturers instructions
- Using test connection US 1112, connect green test lead to OXS system test connection
- Push % button on VW 1367
- Unplug connector from shut-off valve (arrow)
- Start engine and run at idle
- Using jumper cable, connect terminal 2 of open shut-off valve connector to ground
^ Specification: 40% duty cycle
Note: Duty cycle must read 40% regardless of engine rpm
If duty cycle reading NOT OK
- Remove cover of control unit located in front passenger footwell
- Unplug control unit connector
- Using ohmmeter, check for continuity between terminal 2 of shut-off valve connector and terminal 4 of control unit connector A
^ Specification: 0.2 ohm
If ohmmeter reading NOT OK
- Check for open circuit in wiring according to current flow diagram
If wiring OK
- Replace control unit