Transfer Assembly Disassembly (M/T)

Transfer Assembly Disassembly

Exploded View





Special Tools Required

- Flange Holder 07XAB-0010101

NOTE: To prevent damaging the transfer housing, always use soft jaws or equivalent materials between the transfer housing and a bench vise.

1. Remove the transfer cover (A) from the transfer housing (B).





2. Remove the transfer hypoid drive gear/shaft assembly (C), the 25 mm thrust shim (D), and the tapered roller bearing (E).

3. Remove the O-ring (F) from the transfer cover.

4. Remove the oil seal from the transfer cover Transfer Cover Oil Seal Replacement (M/T).

5. Drain the transfer fluid (hypoid gear oil) from the transfer housing Transfer Assembly Fluid Inspection And Replacement (M/T).

6. Cut the stake on the locknut using a chisel.






7. Secure the transfer housing in a bench vise with soft jaws.





8. Install the flange holder (A) on the companion flange, then loosen the locknut.

9. Remove the flange holder.

10. Remove the locknut (A), the conical spring washer (B), the back-up ring (C), the O-ring (D), and the companion flange (E) from the transfer output shaft (hypoid gear) (F).






11. Remove the transfer output shaft (hypoid gear) (A) from the transfer housing (B), then remove the thrust washer (C) and the transfer spacer (D) from the transfer output shaft (hypoid gear).






12. Remove the oil seal (A) and the tapered roller bearing (B) from the transfer housing.