FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

1. Disconnect the negative cable from the battery.
2. Remove the front bumper.
3. Recover the refrigerant using a R-134a refrigerant Recover/Recycling/Charging System.

Condenser-Replacement (Right Condenser):




Condenser-Replacement (Left Condenser):




4. Disconnect the discharge line C and the condenser lines from the condenser. Cap the open fittings immediately to keep moisture and dirt out of the system.

Condenser-Replacement (Right Condenser):




Condenser-Replacement (Left Condenser):




5. Disconnect the connector from the condenser fan, remove the two mounting bolts and nut, then remove the condenser.
6. Install the condenser in the reverse order of removal; and:
- If you're installing a new condenser, add refrigerant oil (ND-OIL 8) (See A/C Service Tips and Precautions).
- Replace O-rings with new ones at each fitting, and apply refrigerant oil to them.

NOTE: Be sure to use the right O-rings or R-134a to avoid leakage.

- Charge the system (See A/C System Service - Charging), and test its performance (See A/C System Service - Performance Test).

Condenser-Overhaul:




1. Remove the four bolts and nuts. Then separate the condenser duct from the condenser shroud, and remove the condenser.
2. Remove the three mounting screws, then remove the condenser fan from the condenser shroud.
3. Assemble the condenser in the reverse order of disassembly. Be careful not to damage the tabs on the condenser shroud when you attach it to the air intake duct.