Disassembly and Assembly

DISASSEMBLY

NOTE: Be careful not to damage the metal rings on the intermediate shaft during disassembly.





1. Remove the two flange bolts and the heat shield.
2. Remove the intermediate shaft outer seal from the bearing support.
3. Remove the external circlip.





4. Press the intermediate shaft out of the intermediate shaft bearing using the special tools as shown.





5. Remove the internal circlip.





6. Press the intermediate shaft bearing out of the bearing support using the special tools and a press as shown.






REASSEMBLY

NOTE:
- Clean the disassembled parts with solvent, and dry them thoroughly with compressed air. Do not wash the rubber parts with solvent.
- Be careful not to damage the metal rings on the intermediate shaft during reassembly.





1. Press the intermediate shaft bearing into the bearing support using the special tools and a press as shown.
2. Seat the 58 mm internal circlip in the groove of the bearing support.





3. Press the intermediate shaft into the shaft bearing using the special tool and a press as shown.
4. Seat the 38 mm external circlip in the groove of the intermediate shaft.





5. Press the outer seal into the bearing support using the special tools and a press as shown.