Overhaul

TOOLS REQUIRED
* 07746-0030100 Driver 40 mm I.D.
* Or Equivalent





NOTE:
* Lubricate all parts with ATF during reassembly.
* Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
* Install the conical spring washer in the direction shown.

DISASSEMBLE





1. Remove the reverse selector hub and the 4th gear with a universal two-jaw (or three-jaw) puller.

NOTE: Some of the reverse selector hubs are not press fitted, and can be removed without using a puller. Place a shaft protector between the puller and countershaft to prevent damaging the countershaft.

2. Remove the needle bearing, snap ring, distance collar, and 31 mm cotters from the countershaft.





3. Remove the 1st gear and 3rd gear together from the countershaft with a puller.

NOTE: Place a shaft protector between the puller and countershaft to prevent damaging the countershaft.

ASSEMBLE

NOTE: Apply ATF to all parts during assembly.

1. Install the 1st gear on the countershaft by your hand.





2. Align the shaft splines with those on 3rd gear, then press the countershaft into the 3rd gear with a press.

NOTE:
* Place an attachment between the press and countershaft to prevent damaging the countershaft.
* Stop pressing the countershaft when the 3rd gear contacts the 1st gear.

3. Install the 31 mm cotters, distance collar, snap ring, needle bearing, and 4th gear on the countershaft.





4. Install the reverse selector hub on the countershaft, and then press the reverse selector hub with the special tool and a press.

NOTE: Some of the reverse selector hubs are not press-fitted and can be installed without using the special tool and a press.